john deere 2010 diesel...a lot of grey/white smoke

General help and support for your Lindeman through 2010 John Deere crawler
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Lavoy
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Post by Lavoy » Fri Dec 07, 2012 7:04 pm

Tips for the early injectors are a Deere only item, and the last set of 1010 tips I got were defective from the factory, so be cautious if you buy them and the don't work. They are also something like $160/each or more.
If you have the late style injectors, I can get you rebuilts for a lot less than that, or your local iinjection shop should be able to rebuild them as well.
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05victorylly
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Post by 05victorylly » Fri Dec 07, 2012 8:00 pm

Lavoy wrote:Tips for the early injectors are a Deere only item, and the last set of 1010 tips I got were defective from the factory, so be cautious if you buy them and the don't work. They are also something like $160/each or more.
If you have the late style injectors, I can get you rebuilts for a lot less than that, or your local iinjection shop should be able to rebuild them as well.
Lavoy
Are the early and late injector tips based of serial number or is it just a crap shoot as to which ones i have?
IH 500 6-day dozer , JD 2010 track loader, Ford 1900 4x4

05victorylly
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Post by 05victorylly » Fri Dec 07, 2012 8:11 pm

Tigerhaze wrote:
05victorylly wrote: Thank you very much for explaining that to me. I guess I better stay away from the ether. Does anyone know if there is a way to see if the top ring and precombustion chambers are damaged already?

Also does anyone have a picture of those chambers? I am having a hard time imagining what they look like.
My understanding is that you would mainly see damage in the form of lower compression due to leakage around the top ring and potentially gouging of the cylinder (liner) wall. Similarly if the precombustion chambers crack, you would have leakage around them as well. However I am not an expert on that- there are a number of Deere mechanics on here that can verify.

If you want to see a parts diagram for the precombustion chambers, you can go to this link:

http://jdpc.deere.com/jdpc/servlet/com. ... ervlet_Alt

Then type in 2010 in the model search at top left, then click on 728- 2010 series crawler tractors . You will get the PDF version of the parts manual- the precombustion chambers are on page 44 of the manual (page 46 of the PDF).

Deere actually calls the precombustion chambers the upper and lower turbulence chambers (parts 5 and 13); if you look on your engine the upper chambers are the "plates" that bolt to the head that the injectors and glow plugs are screwed into. The lower chambers are not visible- I believe these are the ones damaged if excessive ether is used. BTW, I checked the online JD parts ordering and those parts are NLA.

I wonder what material they are made of (i assume steel) and if a good machine shop would be able to weld and repair a cracked lower chamber.
IH 500 6-day dozer , JD 2010 track loader, Ford 1900 4x4

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Post by Lavoy » Fri Dec 07, 2012 8:29 pm

No, definitely based on serial number.
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ktheaker
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injectors

Post by ktheaker » Sat Dec 08, 2012 9:05 am

great read what is the serial cut-off for the replacable tips and the other style for the 1010 and 2010 thanks
kt

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jtrichard
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Post by jtrichard » Sat Dec 08, 2012 11:32 am

42000
2010 with 622 dozer with mod. 35 ripper and a 2010 with 622 dozer bought in 1969 and a 2010 loader with drott and mod. 36 ripper

ktheaker
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Post by ktheaker » Sat Dec 08, 2012 1:05 pm

i suspect your stating anythuing below 42000 has replaceable tips on the injectors and anything above are the one piece rebuildable
kt

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jtrichard
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Post by jtrichard » Sat Dec 08, 2012 1:24 pm

i believe its the other way around.... i could be wrong
2010 with 622 dozer with mod. 35 ripper and a 2010 with 622 dozer bought in 1969 and a 2010 loader with drott and mod. 36 ripper

ktheaker
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Post by ktheaker » Sat Dec 08, 2012 1:27 pm

thanks
kt

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Post by Lavoy » Sat Dec 08, 2012 4:43 pm

All have replaceable tips, the issue is that the early injectors are a Deere only item, and expensive. The later injectors are readily available rebuilt for way less than just the cost of the tips for the early style.
Lavoy
Parts and restoration for antique and late model John Deere crawlers.
Owner and moderator www.jdcrawlers.com

ktheaker
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Post by ktheaker » Sat Dec 08, 2012 5:28 pm

thanks again , just trying to be somewhat knowledgable when i try and turn over this basket case 1010 i bought / sounds to me i best have fresh glow plugs in it and hopefully has a primer from the posts i have read
kt

05victorylly
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Post by 05victorylly » Tue Dec 18, 2012 4:47 pm

Just an update here!!

After replacing glow plugs, battery cables, rebuilt starter, new thermostat and fuel filters many of my issues have been solved. It now starts extremely easily without any sort of starting aid like ether even at 18F. Runs smoother, more powerful and comes up to temperature quickly.

The white/grey smoke is non-existent after the first few minutes of warm up. All I am getting is a little blue oil smoke at idle likely due to damage to the top oil ring,but it runs strong and makes good power. I am guessing this machine was started with ether for the last few years from the PO he always had trouble starting it. But it sat most of the time, he never even worked it. He bought it for a project but never did it.

Thanks for all the help guys!!! Next I am going to adjust the brakes and clutch, clean out the belly pan so the clutch disconnect lever works and weld on some bucket teeth. Then replace the rest of the filters and fluids.
IH 500 6-day dozer , JD 2010 track loader, Ford 1900 4x4

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